Engineering Application Solution

Jigs, Fixtures & Engineering Prototypes

Use resin 3D printing to turn digital designs into physical jigs, positioning tools, checking fixtures and engineering prototypes for fit, assembly and application validation.

  • Positioning & locating
  • Fit & assembly review
  • Dimensional inspection
  • Application validation

Start With the Task

Print the geometry you need to evaluate.

A useful 3D printed jig or engineering prototype starts with the real manufacturing question: what must the part locate, hold, align, clear, mate with, or allow an operator to inspect? The printing process should then be planned around those interfaces and the condition in which the finished part will actually be checked.

Define the interfaces Datums, locating features, mating faces, holes, slots and inspection points.
Plan the complete workflow Orientation, supports, washing, complete drying, UV post-curing and finishing.
Evaluate the final condition Measure, assemble and test the processed part against the intended use.
Selection of resin 3D printed assembly jigs, positioning fixtures, checking tools and engineering prototype parts

Typical Parts

What can be printed and evaluated?

Resin 3D printing can be useful when a team needs a physical part quickly for positioning, checking, assembly review, design iteration or process planning. The value comes from matching the printed geometry to a defined engineering task.

  • 01Assembly jigs and positioning fixtures
  • 02Checking fixtures and fit-check parts
  • 03Alignment or drilling aids where the application permits
  • 04Prototype housings and engineering components
  • 05Assembly-verification parts and interface mockups
  • 06Production aids for handling, presentation or process support

A printed resin fixture should not be assumed to replace a metal fixture or to be suitable for continuous production use. Suitability must be evaluated against load, temperature, chemical exposure, dimensional requirements, material behavior and the expected use cycle.

Design Around the Real Task

Fixture design begins with locating and assembly logic.

The first design decision is not “how accurate can the printer be?” It is how the fixture will reference the real part, where the operator needs access, which surfaces are critical and which printed regions can tolerate support contact or finishing.

  • Datum surfacesIdentify the reference planes and contact regions that establish the part position.
  • Locating featuresReview pins, bosses, nests, edges and other geometry used to control repeatable placement.
  • Clearance & accessLeave room for the real component, tools, fasteners, probes, hands and inspection equipment.
  • ClampingDefine where force is applied and whether the printed material is appropriate for that load case.
  • Critical interfacesProtect mating faces, holes, slots and measured surfaces when choosing orientation and supports.
  • Inspection pointsMake the features that determine pass/fail or design acceptance accessible and measurable.
Engineer inspecting locating features and dimensions on a post-processed resin 3D printed fixture

From CAD to Evaluated Fixture

Treat printing and post-processing as one workflow.

A part that has just left the printer is not the final validation state. Geometry review, orientation, support strategy, washing, complete drying, UV post-curing, finishing and inspection can all influence the part that ultimately reaches the engineering bench.

01 CAD / Drawing

Define geometry, dimensions, interfaces and the intended task.

02 Model Review

Check wall sections, holes, clearances, access and measurable features.

03 Orientation & Support

Protect critical surfaces and plan support contact and drainage.

04 Resin 3D Printing

Print the representative geometry using a compatible process.

05 Washing

Remove uncured surface resin using the material-appropriate method.

06 Complete Drying

Confirm recesses, holes and cavities are free of residual wash liquid.

07 UV Post-Curing

Follow the validated material workflow before final evaluation.

08 Support Removal / Finishing

Use the sequence appropriate to the material, geometry and surface need.

09 Dimensional & Fit Inspection

Measure critical features and check mating relationships.

10 Application Validation

Evaluate the fixture or prototype under its actual intended conditions.

The exact sequence for support removal and UV post-curing can vary with resin, geometry and the validated process. Follow the applicable material and equipment instructions rather than assuming one universal sequence.

Printer & Material Selection

Choose the system around the part envelope and validation target.

Printer selection depends on the part envelope, geometry, build layout and required workflow. Material selection depends on stiffness, surface requirements, dimensional behavior, operating environment and what the prototype is expected to prove.

A representative sample is more useful than choosing from a single headline specification when critical interfaces or application conditions matter.

Industrial Resin 3D Printer

Eternal M1

Consider M1 when the part geometry and planned build layout fit its available build envelope and workflow.

View Eternal M1 →
Industrial Resin 3D Printer

Eternal M2

Consider M2 when the project requires a larger build envelope for the part or multi-part layout.

View Eternal M2 →
Part envelope
Start with the complete geometry, including bases, locating features, handles, support structures and the layout needed for the project.
View industrial printer series →
Geometry
Review thin regions, holes, channels, flat spans, enclosed areas, overhangs and surfaces that should avoid support contact.
Material behavior
Define whether the fixture or prototype primarily needs stiffness, surface quality, dimensional stability or another application-specific behavior.
View resin materials →
Post-processing
Make washing, complete drying, UV post-curing and finishing part of the equipment and capacity decision.
View post-processing equipment →
Acceptance method
Decide before printing which dimensions, surfaces, mating features or real-use conditions will determine whether the sample is acceptable.
Post-processed resin 3D printed checking fixture being used with a real component for fit and assembly inspection

Validate Before Deployment

Use the real model and the real acceptance criteria.

Fixture suitability cannot be established by appearance alone. Print a representative part, complete the required post-processing, and evaluate the dimensions and interfaces that matter to the application.

  1. Submit the real CAD model or representative geometry.
  2. Define dimensions, intended use, material expectations and critical interfaces.
  3. Print and complete the required washing, drying, curing and finishing workflow.
  4. Measure critical dimensions and inspect the required surfaces.
  5. Check mating, locating, assembly and operator access with the real counterpart where possible.
  6. Evaluate the expected load, temperature, chemical environment and use cycle before deployment.

Exact tolerance, load capacity, temperature resistance, service life and cycle life should be established from the selected material, complete process and project-specific testing—not assumed from the application category.

Start With Your Part

Have a Jig or Fixture to Validate?

Share your model, dimensions, intended use, material requirements, critical interfaces and quantity. The project can then be reviewed around the actual geometry, printing workflow, post-processing and validation needs.

  • CAD / STL / OBJ or dimensional drawing
  • Overall dimensions and quantity
  • Intended locating, checking or assembly task
  • Critical interfaces, holes, slots and datum features
  • Material or operating-environment requirements
  • Inspection and acceptance priorities