FLEXIBLE STRUCTURES & FOOTWEAR

Lattices, Cushioning & Elastomer Parts

Flexible structures should be evaluated as a complete combination of geometry, material, printing and post-processing. The same resin can feel and behave differently when cell design, wall thickness, deformation space, orientation and final cure condition change.

Flexible lattice sole, cushioning structures and elastomer engineering parts in a bright product-development lab
Representative part first Evaluate the geometry, resin, print setup and finished post-cure condition together.

A hardness label is not a complete description of how a finished flexible part will feel, compress or deform.

Flexible photopolymer resin is a light-curing material system. It should not be treated as interchangeable with thermoplastic TPU/TPE, true silicone or silicone rubber. Material selection should follow the printer, current resin documentation and representative-part testing.

APPLICATION GALLERY

The most useful project starts with a real structure and a real evaluation target—not with a generic request for a “soft” material.

GEOMETRY CHANGES THE PART

Design the deformation, not only the material.

Final touch and mechanical response can change with geometry, wall thickness, lattice architecture, printing conditions and post-processing. A single material-hardness value cannot describe the finished part by itself.

Close view of open lattice cells, wall transitions and flexible cushioning geometries
01

Lattice cell geometry

Cell topology, strut layout and local density change how a structure distributes deformation. Compare geometry variants using the same evaluation method where possible.

02

Wall thickness

Thin walls may flex more easily while thicker sections can add local support. Transitions between wall thicknesses also deserve inspection.

03

Open structures & cleaning access

Open lattices need practical drainage and washing access. Trapped resin or inaccessible internal areas can complicate the post-processing workflow.

04

Local reinforcement

Reinforce mounting points, edges or load-transfer zones without automatically making the entire part thicker or denser.

05

Compression space

Leave enough room for the intended local deformation. Adjacent walls, skins or embedded features can limit the motion a lattice was designed to provide.

06

Part orientation

Orientation changes support placement, drainage, visible surfaces and the relationship between the geometry and the printing process.

07

Support strategy

Supports should protect printability while keeping removal and finishing practical on flexible or detailed surfaces.

08

Post-cure condition

Evaluate the part after the required washing, complete drying and UV post-curing process. Compare parts only when the post-processing condition is controlled and documented.

Engineer using a simple mechanical compression fixture to compare finished flexible lattice samples

COMPRESSION VALIDATION

Observe how the finished structure deforms.

A controlled compression or fit check can reveal differences between lattice variants that are not obvious in CAD. The goal is to compare representative parts under a defined project condition—not to claim a universal rebound value, fatigue life or certified performance.

Compare like-for-like geometry variants Record the post-cure condition Observe local buckling or contact Check deformation clearance Review return behavior only when actually measured Inspect visible damage after the test

FROM FLEXIBLE CAD TO EVALUATED PART

Treat printing and post-processing as one workflow.

A flexible sample is not ready for meaningful comparison immediately after printing. Cleaning access, complete drying, UV post-curing and finishing affect the condition in which the part is evaluated.

Fully washed, completely dried and UV post-cured flexible parts being inspected and compared in an engineering lab
013D Model
02Geometry Review
03Printer & Resin Matching
04Orientation / Support
05Printing
06Washing
07Complete Drying
08UV Post-Curing
09Support Removal / Finishing
10Compression / Fit / Geometry Review

EQUIPMENT & MATERIAL MATCHING

Choose the system around the representative part.

Build size, lattice detail, part orientation, material compatibility, post-processing access and expected output should be reviewed together. The application page below summarizes two current YIDIMU flexible-system paths without replacing the product documentation.

CURRENT FLEXIBLE SYSTEM

Flex G2

Flex G2 is positioned for complex lattices, cushioning structures and flexible components. Current YIDIMU product information lists a 14-inch 16K system, a 302 × 162 × 370 mm build volume and a 50A–90A elastomer material-hardness range.

  • Useful when the representative part fits the listed build envelope.
  • Review lattice detail, support access and multi-part layout against the real CAD.
  • Confirm the final resin, slicing and post-processing configuration before purchase.
View Flex G2 details →
LARGE-FORMAT FLEXIBLE SYSTEM

Flex Pro

Flex Pro is positioned as a floor-standing large-format light-curing system for flexible elastomer parts. Current YIDIMU information lists a 450 × 253 mm build area, a customizable 400–600 mm build height and support for 50A–90A flexible materials.

  • Consider it when larger single parts or a different production layout must be evaluated.
  • Confirm the build height and final machine configuration against the actual project dimensions.
  • Use representative samples to review geometry, cleaning, cure condition and finishing.
View Flex Pro details →

Material matching

Use current YIDIMU resin documentation and printer compatibility information to select a flexible or elastomer photopolymer resin. Do not infer end-part performance from a hardness label alone.

Post-processing capacity

Plan washing, complete drying and UV post-curing around the actual lattice size, drainage access and batch volume. Supporting equipment should be sized to the real workflow.

WHAT SHOULD BE VALIDATED?

Define acceptance criteria before comparing samples.

A useful flexible-part review connects what can be seen and measured on the finished sample to the real project requirement.

Geometry

Cell shape, thin features, wall transitions, internal openings and areas where local deformation is expected.

Surface

Visible texture, support-contact zones, finishing needs and the surfaces that matter to the intended product review.

Flexibility

Direction of bending or deformation under the defined evaluation setup rather than an undefined “softness” description.

Compression response

How the representative geometry compresses under the project-specific fixture, force or displacement method you actually use.

Recovery behavior

Record this only when it is actually measured using a defined method, timing and post-cure condition.

Fit

Interfaces with mating parts, footwear components, housings, straps or other relevant assembly surfaces.

Critical dimensions

Identify the dimensions that affect fit, clearance, local wall thickness, attachment features or assembly.

Post-cure condition

Confirm that compared samples have completed the required washing, complete drying and UV post-curing workflow.

Assembly relationship

Check how the flexible part locates, compresses, moves or contacts neighboring components in the intended prototype assembly.

Evidence boundary: this page does not promise guaranteed rebound, guaranteed fatigue life, millions of cycles, certified skin contact, medical-grade status or food-safe use. Any such requirement must be supported by the exact current material documentation, applicable standards and project-specific validation.

SAMPLE VALIDATION

Send a Representative Flexible Part

A representative model gives the application team a practical basis for reviewing printability, resin matching, support strategy, cleaning access and the finished evaluation condition.

Include the information that changes the decision:

  • STL / OBJ
  • Overall dimensions
  • Intended use
  • Desired flexibility direction
  • Quantity
  • Surface expectations
  • Critical geometry
  • Post-processing concerns

Start with the part you actually need to evaluate.

The request page is the current project-contact route. This application page does not create a separate or simulated upload tool.

Geometry first. Representative sample next. Equipment selection after evidence.

Use a real lattice, sole, cushioning structure or elastomer engineering part to compare the complete flexible resin 3D printing workflow. For broader process guidance, review the YIDIMU technical resources before finalizing equipment and material choices.